Course Objectives
- Understand the core principles and importance of Process Safety Management (PSM).
- Gain knowledge of regulatory frameworks and industry standards related to PSM (e.g., OSHA PSM Standard).
- Learn how to implement and maintain an effective PSM system in your organization.
- Develop skills to identify, assess, and control process-related hazards.
- Enhance operational safety and compliance while reducing the risk of major accidents.
Course Outline
- Introduction to Process Safety Management (PSM):
- What is PSM and why is it critical?
- Overview of the OSHA PSM Standard and other global regulations.
- Key differences between occupational safety and process safety.
- Elements of a PSM Program:
- Detailed explanation of the 14 elements of PSM:
- Process Safety Information (PSI).
- Process Hazard Analysis (PHA).
- Operating Procedures.
- Mechanical Integrity.
- Management of Change (MOC).
- Emergency Planning and Response, etc.
- Hazard Identification and Risk Management:
- Conducting effective Process Hazard Analyses (PHA).
- Using tools like HAZOP, FMEA, and Bow-Tie Analysis.
- Developing strategies to control and mitigate risks.
- Developing a PSM Culture:
- Leadership’s role in fostering process safety.
- Building awareness and accountability at all organizational levels.
- Continuous improvement through audits and reviews.
- Case Studies and Lessons Learned:
- Analysis of historical process safety incidents (e.g., Bhopal, Texas City Refinery).
- Identifying root causes and corrective actions.
- Practical Implementation of PSM:
- Integrating PSM into existing operational systems.
- Monitoring and measuring the effectiveness of a PSM program.
- Documentation and compliance requirements.
Course Duration
3 Days (24 hours total)
- Day 1: Introduction and foundational knowledge of PSM.
- Day 2: Hazard identification, risk management, and PHA tools.
- Day 3: Practical implementation, case studies, and exercises.
Who Should Attend
- Process safety and HSE professionals.
- Plant managers and supervisors.
- Operations, maintenance, and design engineers.
- Risk management and compliance officers.
- Any personnel involved in high-hazard industries such as chemical, oil & gas, pharmaceuticals, or manufacturing.
Pre-requirements
- Basic understanding of industrial operations.
- Familiarity with safety practices and regulatory frameworks is helpful but not mandatory.
Enroll Now
Take the first step towards a safer, more prosperous career. Enroll in the PSM course today and join a global community committed to health and safety excellence. Your journey to becoming a distinguished health and safety professional begins here.

ahmed Fathy Awwad
Head of loss prevention department in mega scale heavy industry organization with 12 years of experience read more