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πŸ” Root Cause Analysis

πŸ” Root Cause Analysis (RCA)

Practical Implementation Steps + Free Report Template

After any workplace incident occurs, the first question usually asked is:
Who is at fault?
But the correct question is: Why did the incident happen?

This is where Root Cause Analysis (RCA) plays a vital role. It is one of the most important tools in occupational health and safety, aimed at preventing incident recurrence rather than merely addressing their consequences.


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🧠 What Is Root Cause Analysis (RCA)?

Root Cause Analysis is a systematic approach designed to:

  • Identify the true causes of an incident

  • Understand both direct and indirect contributing factors

  • Establish actions that prevent the incident from recurring

πŸ“Œ RCA does not look for someone to blameβ€”it looks for the root cause.


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🎯 Why Is RCA Essential in the Workplace?

Implementing Root Cause Analysis helps to:

  • Prevent the recurrence of incidents

  • Improve the overall safety management system

  • Identify weaknesses in procedures

  • Promote a culture of learning rather than punishment

  • Comply with local and international legal and regulatory requirements such as ISO and OSHA

⚠️ Direct Cause vs. Root Cause
TypeDefinitionExample
Direct CauseWhat directly led to the incidentWorker slipped
Root CauseThe real underlying reason behind the eventInappropriate flooring + weak equipment maintenance system or lack of supervision

πŸ“Œ Treating only the direct cause means waiting for the next incident.

πŸ› οΈ Root Cause Analysis Steps (Step by Step)
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  • 1️⃣ Secure the Incident Scene

    • Prevent another incident from occurring

    • Protect evidence

    • Ensure everyone’s safety


    2️⃣ Collect Information and Data

    • Witness statements

    • Photos and videos

    • Training records

    • Work procedures

    • Maintenance logs

    πŸ“Œ Every small piece of information may be the key to the solution.


    3️⃣ Establish the Sequence of Events

    • What happened?

    • When did it happen?

    • How did the incident develop?

    This helps in understanding the full picture.

    4️⃣ Identify Direct Causes

    • Human errors

    • Equipment failures

    • Environmental conditions

    πŸ“Œ This is not the endβ€”it is the beginning.

    5️⃣ Use Root Cause Analysis Tools

    Common tools include:

    πŸ”Ή 5 Whys Technique
    Asking β€œWhy?” repeatedly to reach the true cause.

    πŸ”Ή Fishbone Diagram (Ishikawa Diagram)
    Analyzing causes under categories such as:

    • People

    • Equipment

    • Environment

    • Procedures

    • Management

    6️⃣ Identify the True Root Cause

    • A cause that can be controlled

    • A cause that, if addressed, will prevent recurrence

    πŸ“Œ Not every direct cause is a root cause.


    7️⃣ Define Corrective and Preventive Actions

    • Technical controls

    • Administrative actions

    • Training

    • Design or work-method modifications

    πŸ“Œ A good action prevents incidentsβ€”it does not just make the report look good.


    8️⃣ Implement Actions and Follow Up

    • Assign responsible persons

    • Set deadlines

    • Monitor effectiveness


    πŸ“„ Root Cause Analysis Report Template

    An RCA report typically includes:

    • Incident details

    • Incident description

    • Direct causes

    • Root cause(s)

    • Corrective and preventive actions

    • Responsibilities

    • Follow-up and verification

    🚫 Common Mistakes in Incident Analysis

    • Searching for someone to blame

    • Closing the investigation too quickly

    • Ignoring management and organizational factors

    • Failing to implement corrective actions

    • Not sharing lessons learned


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